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Plumbing & water conservation

Plumbing & water conservation

Modern plumbing systems have developed significantly over recent years, innovations such as faster installation and better water conversion are all key measurable improvements within the plumbing and construction industry. With the high-volume and repeatability this industry requires, it fits perfectly within Brandauer’s capability scope; millions of grab rings are stamped in our factory every week at both high-speed and precision. This takes years to master and begins right at the very design of the product.

Key components

From 20,000 -> 10,000,000+ per month capacity
Custom tooling for all bespoke products
Bespoke sizes to customer specifications

Pipe mounting
Pipe routing systems
Appliance Connections

Tap and appliance fittings
Plumbing connectors
Valve assemblies

Check valves
Pressure regulator components
Tap assemblies

Manipulating difficult-to-work-with materials for decades

The plumbing and construction industry is one of the most demanding industries within manufacturing. With long-lasting components needed to make up plumbing elements in both residential and industrial buildings, longevity and durability are key to ensuring competitiveness for all companies.

Components that are manufactured by Brandauer must withstand constant exposure to water, pressure fluctuations, temperature variation and even chemical treatment. Brandauer has spent decades developing expertise in stamping and forming difficult materials that meet these requirements. Materials such as stainless steels, spring steels, and specialised copper alloys are all commonly used within this industry.

Working with these materials requires specialist tooling, tooling which our team have been developing and manufacturing for decades. But stamping these materials requires a deep understanding of how they behave under stress and manipulation; some materials may behave completely differently from each other when under this stress, and the knowledge Brandauer have gained over the years can be the difference between a component passing or failing its quality inspection. We have over 60 years of experience working with these difficult materials and have supplied the plumbing industry for many of these decades with multiple different components.

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- Journey

Grab Rings

Component Name = Stainless Steel Grabrings
Volume = 8m parts per month
Value = £2m GBP per annum

Problem

The customer came to Brandauer after working with an inconsistency in quality across their range of grab rings, along with higher costs and delivery issues of their entire range.

Solution

Brandauer’s 60+ years of stamping stainless-steel parts in volume, across a range of projects and tolerances. A completely unique process and innovation pathway was undertaken. With DFM reviews and process efficiency reviews conducted from the outset. This led to a completely new process and bespoke carbine tooling approach adapted to fit the Grabring supply specifically. Giving a higher output rate for the customer, saving them time and money.

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Nationally recognised,
globally trusted

Beyond heritage and case studies, Brandauer has a reputation backed by a range of awards and quality standards. Along with being one of the very few SMEs to hold both the King’s and Queen’s Awards for International Trade and Innovation, the business has also been a proud recipient of multiple awards over the years, all in many different areas, spanning components, people and environmental efforts!

Beyond Brandauer’s success, we hold a range of quality certifications and are committed to continuous improvement of everything we do.

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