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Toolroom

Expert tool room that powers precision production at scale

Both toolrooms play a key role in Brandauer’s day-to-day business. Aldridge manages new tooling manufacture, and Newtown delivers the maintenance of current in-production tools. Separating the resource means better focus on customer needs and improved OTD.

The Brandauer toolrooms are one of the unique selling points of the Brandauer offering, and the business would not operate in the way it does without them.

By integrating all progressive tooling requirements – from design and development through to full-scale production and maintenance – alongside Brandauer’s experienced toolmakers, Wire EDM technology, and dedicated Visi CAD studio, it is clear how Brandauer has been leading the way in precision press tool design and manufacture for over 160 years.

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A toolroom spanning 160+ years

Brandauer’s tooling heritage begins alongside the company’s inception back in 1862. Founding member Joseph Letière Petit was widely known for beginning his career as a toolmaker, and this immediate technical expertise allowed Brandauer to differentiate itself from other pen manufacturers at the time, a sentiment that carries over to today’s manufacturing ethos.

Throughout the 1800s and early 1900s, Brandauer’s tool room was a key part of the business, with over 400 different types of pen nibs in production. Brandauer’s home-built tool range was extensively developed!

Moving on from the pen-nib era, the first and second World War saw Brandauer diversify into a range of components and sectors outside of Pen Nib manufacturing, and it was the Government’s Manpower announcement in June 1942 which stated “the manufacture of steel pens and stationers’ sundries to be non-essential work, directing the transfer of all labour engaged in the production of thereof to essentials of war.” That caused Brandauer to fully diversify, and all skilled workers at the time were transitioned onto manufacturing components for aircraft, undercarriage bearing cages, braking systems and blind riveted systems. With 150 employees engaging on work for Lockheed. This wartime transition from pen-nibs was pioneered by the Brandauer toolroom, with full redirection of the toolmaking capabilities from pen nib manufacturing to the making of precision press tools for aircraft, defence and other war-critical components.

Transitioning into the electronics era was a huge developmental shift for Brandauer’s toolroom. Growing demand from companies like Honeywell, BICC, IBM and Bonnella caused investment to occur within the toolroom, with Spark Erosion (EDM) to reduce tooling machine times and a clear indication that manufacturing of tools had shifted to more modern, precision methods of manufacturing.

The final big development of Brandauer’s tool room came in the 21st century, where in 2022, Brandauer joined forces with In-comm training to launch the only UK’s toolroom academy to train young apprentices on their journey into engineering, all whilst fighting the ever-growing skills gap within the precision manufacturing industry.

Toolroom Equipment List

As the heart of Brandauer’s manufacturing facility, Brandauer’s toolroom is packed with top-of-the-range machinery, ensuring all tools manufactured are completed with the precision mindset that Brandauer hold themselves too.

Computer aided design

New Tooling Division & Precision Tooling Academy

Metal Finishing

Wire EDM

Maintenance Toolroom

- Journey

Part 4 – Brandauer’s Toolroom

Now that the Brandauer component has been designed, validated and tested, the customer can begin to invest in a fully tooled solution, whether that is a precision progression tool or a fully modular solution. All Brandauer tools are manufactured with the same process to ensure repeatable precision for all customers. Once designed and validated, the material required is ordered and delivered to the machine shop, soft machining for the plate work is then conducted (via CNC milling/turning) and is then sent off for heat treatment. WEDM is then used on the platework and cutting elements to ensure that when the tool goes into production, tight tolerances are met without question. Once machining is completed, all components are handed over to one of Brandauer’s experienced tool engineers to begin a full assembly of the tool. Finally, the tool is ready for tryout, the toolroom liaises again with NPI for measurement reports and PPAP/ISIR documentation, which is sent off to the customer for feedback before being handed over for full-scale production runs.

Continue the Journey of a Brandauer component with Part 5 – The Manufacturing

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Beyond heritage and case studies, Brandauer has a reputation backed by a range of awards and quality standards. Along with being one of the very few SMEs to hold both the King’s and Queen’s Awards for International Trade and Innovation, the business has also been a proud recipient of multiple awards over the years, all in many different areas, spanning components, people and environmental efforts!

Beyond Brandauer’s success, we hold a range of quality certifications and are committed to continuous improvement of everything we do.

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